Exact physical print specs across major custom-card / POD printers, for render-target planning
Production-planning research · compiled 2026-06-24 · every factual claim links to its primary source
Scope. The Mortal Arcana deck is currently AI-rendered at 768×1152 px (2:3) and exported to web at 640×960 px. This report establishes the real physical print specs (22 Major Arcana now; likely full 78 later) so card art can be re-rendered/exported to the correct dimensions before further generation. Key upfront finding: standard tarot trim is 2.75″ × 4.75″ (70 × 120 mm), whose aspect ratio is 0.579 — taller and narrower than the current 2:3 (0.667) renders. The art is presently the wrong shape for a true-tarot card.
1 · Executive Summary & Recommended Render Spec
★ Recommended render / export target
Render each card to a true-tarot 2.75″ × 4.75″ trim with full bleed:
900 × 1500px @ 300 DPI · full-bleed canvas
825 × 1425px · trim (the visible card)
0.579aspect ratio (≈ 11:19)
Bleed: 1/8″ (≈3 mm) on every side ≈ 36–38 px. Background art must run to the canvas edge.
Safe zone: keep all critical content (titles, numerals, faces, borders) ≥1/8″–3/16″ inside the trim → keep it within the central ~750 × 1350 px.
Color space: keep RGB masters (AI output is sRGB), soft-proof to CMYK for out-of-gamut neons, and order a physical hard proof before any run. Some printers want RGB (Game Crafter), others require CMYK (DriveThruCards, most offset shops) — see table.
Format: render lossless PNG/TIFF at the full 900×1500; convert to each printer's required container (per-card PNG, or one collated CMYK PDF/X-1a) at export time.
Corners: printers die-cut their own radius (~R3.5–4 mm); do not bake rounded corners into the art.
Why 900×1500: 2.75+0.25 = 3.00″ × 300 = 900; 4.75+0.25 = 5.00″ × 300 = 1500. Confirmed verbatim by MakePlayingCards. Some templates use a rounded 2.99″×4.99″ → 897×1497 (QPMN tarot template); metric 3 mm bleed → ~898×1488 (Acelion). Rendering at 900×1500 safely covers all three — trim down to each printer's exact template at export.
Recommended printers by use case
① Proofs & tiny runs (1–50 decks, AI art) → MakePlayingCards (MPC)MOQ 1
True tarot size, MOQ = 1 deck ($26.10), accepts RGB or CMYK (no forced conversion), accepts common formats (PNG/JPG/TIFF/PDF), black-core stock, tarot tuck-box + booklet templates, no published AI ban. The lowest-friction way to hold a physical Mortal Arcana card. (source)
② Best-documented POD alternative → QPMN / Q&P Market NetworkMOQ 0
Genuine zero-minimum POD with the cleanest published exact template (safe 753×1353 / trim 825×1425 / bleed 897×1497 px, 3 mm bleed, CMYK), black-core 350gsm, 7-color edge gilding. Calculator pricing. (source)
③ Commercial production runs (200–1000+ decks) → QinPrintingMOQ 200
The only vendor with clean published per-deck DDP pricing ($7.69/deck @200, $3.54+ @500, $2.67+ @1000, US delivery incl.), full finish menu (edge gilding, foil, two-piece rigid), guidebook printing. Budget 6–9 weeks with sea freight. (source)
Licensing aside (carried from project context): the deck is rendered with dev-Flux, whose license is non-commercial. That is a pre-sale concern independent of any printer — no printer below screens for model-license provenance, but it must be resolved before commercial sale.
2 · The 2:3 Aspect-Ratio Problem (read before re-rendering)
The current renders are the wrong shape for a tarot card. 768×1152 and 640×960 are both exactly 2:3 = 0.667. True tarot (2.75×4.75) is 0.579 — taller and narrower. Placing 2:3 art into a tarot trim requires cropping ~13% off the sides, letterboxing, or (don't) stretching.
Format
W : H
Decimal
Shape vs. true tarot
Current render / web (768×1152, 640×960)
2 : 3
0.667
Too wide (short)
True tarot — 2.75 × 4.75″ (70×120mm)
2.75 : 4.75
0.579
— reference —
Poker — 2.5 × 3.5″ (63×88mm)
2.5 : 3.5
0.714
Even wider
Bridge — 2.25 × 3.5″
2.25 : 3.5
0.643
Slightly wide
Sources: PrintNinja card dimensions, MPC tarot. Fix options: (a) re-render at a ~0.58 ratio bucket — nearest clean tall FLUX/SDXL buckets are 832×1448 (0.575) or 768×1344 (0.571), then upscale to 900×1500; (b) render scene-only and let the ornate composite frame (the existing frameify.py workflow) absorb the ratio difference — recommended, since the frame already governs final proportions; (c) crop the sides of existing 2:3 masters. Note the entire current deck is 2:3, so whichever fix is chosen should be applied deck-wide for consistency.
3 · Printer Comparison Table
Pixel figures are at 300 DPI. Where a printer publishes only inches + a 300-DPI rule, px = inches×300 (arithmetic noted). Italic grey = UNVERIFIED (not published on the public spec page; confirm by quote). POD = print-on-demand (low/no minimum); Bulk = offset, minimum-order.
⚠️ Two biggest cross-printer gotchas: (1) color space is opposite — Game Crafter wants RGB, DriveThruCards/most offset want CMYK; the same export won't satisfy both. (2) File model is opposite — Game Crafter/MPC take per-card image files; DriveThruCards/Cartamundi take one collated CMYK PDF/X-1a (no PNG). Always download the chosen printer's actual tarot template before final export.
4 · The Pixel Math at 300 DPI
Formula: pixels = inches × DPI (or mm ÷ 25.4 × DPI). Print standard is 300 DPI at final size (PrintNinja).
Trim (no bleed):
2.75″ × 300 = 825 px 4.75″ × 300 = 1425 px → 825 × 1425 px
+ 1/8″ bleed each side (imperial — RECOMMENDED):
(2.75 + 0.25)″ × 300 = 900 px (4.75 + 0.25)″ × 300 = 1500 px → 900 × 1500 px
+ 1/8″ "practical" bleed (some templates use 2.99×4.99):
→ 897 × 1497 px
+ 3 mm bleed each side (metric — note 1/8″ = 3.175 mm, NOT 3 mm):
76 mm ÷ 25.4 × 300 ≈ 898 px 126 mm ÷ 25.4 × 300 ≈ 1488 px → ~898 × 1488 px
The imperial (900×1500) and metric (898×1488) targets differ by ~12 px in height — they are not interchangeable to the pixel, so always match the specific printer's template. Rendering masters at the slightly larger 900×1500 safely contains all three variants. Sources: MPC, QPMN template PDF, Acelion.
Color guidance. AI art is native sRGB; CMYK has a narrower gamut, so vivid neons/cyans will dull on press (Jukebox, Printful). Keep RGB masters, soft-proof CMYK (View > Proof Setup > Working CMYK), use rich black C60 M40 Y40 K100 only for large dark areas (never fine text), and hard-proof before any run (QPMN rich-black guide). Corner radius: ~R3.5–4mm is the tarot norm (Acelion, PrintNinja).
5 · MakePlayingCards (MPC) TRUE POD · MOQ 1
Best low-quantity / proof option. Tarot offered at 70×121mm (2.75×4.75″), 10–160 cards/deck (design page, promo). MPC and PrinterStudio are sister sites on the same engine, so the upload geometry is identical.
Pixels: tarot upload with bleed = 897×1497 px @300 DPI (trim 825×1425); bleed 1/8″ (~36px) + further 1/8″ safe area inside trim, marked by a red dotted line (FAQ-photo). Render to 900×1500 and trim to their template.
File: 300 DPI min; RGB or CMYK both accepted (no forced conversion); JPG/BMP/PNG/GIF/TIFF/PDF; per-card upload (design page).
MOQ & price:1 deck. 1–5 = $14.75; 100–249 = $7.85–23.30; 1000+ = $4.30–11.75/deck (range = base→premium stock) (pricing). Made in China, ~10–15 business days to arrive (production-only time not isolated).
AI art:no formal policy, but PrinterStudio actively sells AI-generated tarot in its own marketplace (AI tarot) → accepted in practice; review targets trademarked IP, not the rendering method.
7 · The Game Crafter TRUE POD · MOQ 1
Dedicated Tarot card size among 17 sizes; 2.75×4.75″ trim, prints 10/sheet (cards, tarot announcement).
Pixels: trim 825×1425; upload with 1/8″ bleed = 897×1497 px (2.99×4.99″); cut line 37.5px (1/8″) in; safe zone 75px (1/4″) in — a wider safe margin than most (bleed, tarot how-to).
Color:RGB ONLY — CMYK files are rejected (design in CMYK then convert to RGB before upload) (tarot how-to).
File: PNG (recommended) or JPG, one image per card face; TGC handles sheet imposition.
Stock: 12pt / 320gsm black-core; also glossy 12pt PVC and foil cards; UV coating or linen texture +$0.25/sheet (cards, pricing).
Packaging: Tarot Tuck Box 40/90, Tarot Hook Box 90, and a 2.75×4.75″ tarot booklet (max 40 pages) for meanings — all purchased separately (tuck box 90).
MOQ & price:MOQ 1; ~$0.09/card avg but billed per full 10-card sheet + $0.89 handling/copy. Exact per-deck price renders dynamically — use TGC's Build-a-Quote. Bulk queue at 10+ copies; Urgent Production same/next-day (pricing, queues).
AI art: no blanket prohibition; the binding rule is originality/ownership of rights — fine for a private MOQ-1 deck (artist FAQ).
8 · DriveThruCards TRUE POD · MOQ 1
Printed by On Demand Technologies on HP Indigo; dedicated Tarot 2.75×4.75″ size (print specs, formats & costs).
Color & file:CMYK required, total ink ≤240%, rich black C60 M40 Y40 K100. Final upload = one PDF per deck, PDF/X-1a:2003, fonts embedded, no crop marks, portrait, page order back/face/back/face. Layout images TIF/PSD/JPG — PNG NOT allowed (can't be CMYK).
Stock: Premium 310gsm black-core (11.4pt) or Embossed 320gsm black-core (raised shuffle texture, available for poker & tarot only); low-gloss AQ satin coat; rounded corners; no linen.
Packaging: 80-card tarot tuckbox (fits up to 84) @ $2.90 (extra, not included); tarot tuckbox template page 19×13″; plastic deckboxes $0.99–1.29; shrink-wrap +$0.44 (packaging).
MOQ & price: POD down to 1 copy. Tarot $0.24/card Premium, $0.285 Embossed (eff. Dec 8 2025) → ~78-card Premium ≈ $18.72 cards + $2.90 box ≈ $21.62/deck before discounts/ship. Volume discounts are dollar-threshold (5% @$150 … 30% @$5000), not per-copy tiers. ~5–10 business days production + 3–5 ship; proof deck required first.
AI art:allowed but must be disclosed via the "Contains AI-Generated Content" tag; the marketplace does not accept standalone AI-art "packs" or any AI-generated text (so an AI-written guidebook is prohibited). An AI-art tarot deck with a human-written guidebook, properly tagged, is acceptable (AI policy). This is the most explicit AI policy of any printer here.
9 · Shuffled Ink Low-MOQ · 15 decks
US (Winter Garden FL) boutique manufacturer; 2.75×4.75″ is their "Recommended" tarot size among ~16 sizes incl. custom (custom tarot).
Template (measured from their official PDF): trim 2.75×4.75″ (≈825×1425px); full doc incl. bleed ≈ 882×1482 px; bleed ~2.4mm (~3/32″)/side; safe inset ~3/16″ — slightly under the 1/8″ norm, so use their template (tarot template PDF, templates).
Color/file:CMYK ("all RGB files received WILL be converted"); 300 DPI min; prefers native PSD/AI/CDR/SVG/JPG/TIFF.
Stock: 300gsm smooth, 310gsm casino (smooth/linen), 330gsm smooth — all black-core. Finishes smooth or linen (playing cards).
Packaging: tuck boxes (2.75×4.75″ 54- & 80-card, 330gsm) with templates; custom boxes on request; booklet templates referenced.
MOQ & turnaround:15 decks minimum; US fast turnaround (exact days unpublished); overseas sea production 10–15 weeks. Pricing quote-only; edge gilding/corner radius/AI policy unpublished.
UK manufacturer (Cambridgeshire). Five tarot sizes: Traditional 70×120mm, Tall 89×146, Wide 85×120, Large 89×127, Pocket 63×88; plus custom (custom tarot, large tarot).
Template: generated per-order by their template calculator from your quote dimensions, in AI/IDML/PDF/PSD/SVG + a Canva-importable PDF; exact bleed mm is calculator-gated (numeric bleed unverified). Rule: borders ≥5mm; backgrounds must run to bleed edge (artwork setup, tarot templates).
Color/file:CMYK, 300 ppi min; submission = per-card PDF numbered (1-front.pdf … common back 0-back.pdf) packaged in one .zip. Foiling via Pantone Metallic 100% (e.g. Silver 877 C).
MOQ: remarkably low — from 3 cards (tuck box from 20). Offers a real test deck on production materials + digital proofs. Turnaround & pricing quote-only; AI policy unpublished.
Compliance note: products lab-tested for UKCA/CE/GPSR toy-safety — relevant if selling commercially in UK/EU (Responsible Person labeling since Dec 2024) (setup guide).
11 · QPMN — Q&P Market Network (the real "QPCard") TRUE POD · MOQ 0
Disambiguation: "QP Card / Q-Workshop" conflates three companies. Q-Workshop (Polish) makes dice only. QPcard (Swedish) makes camera color-calibration cards. The actual tarot vendor is QPMN / Q&P Market Network (qpmarketnetwork.com), the POD arm of QP Group (HKEX:1412).
Tarot & exact template (best-published of any vendor): 70×121mm; safe 2.51×4.51″ (753×1353px) · trim 2.75×4.75″ (825×1425px) · full bleed 2.99×4.99″ (897×1497px) @300 DPI; 3mm bleed, CMYK, free PDF templates (template PDF, tarot printing).
MOQ:zero — print as few as one deck, with "FlexiBulk" volume discounts (custom decks).
Disambiguation: "Ace Innovation" maps to no verifiable manufacturer; the intended vendor is almost certainly Acelion (acelioncards.com), a tarot brand of bulk Chinese printer WJPC. Best-documented prepress specs of any vendor.
MOQ & price: 200 marketed, but guide states ~1000 economical for offset; 200–500 at higher pricing. ~$3/deck @200 cited (no official tiers). Production 15–25 working days (1000–3000); samples 7–12 days. AI: advisory caution only ("clarify rights before commercial use").
14 · Not Suitable for This Project
Gemaco (gemacocard.com) avoid — US casino manufacturer, poker/bridge only, no tarot product, MOQ 2,500 (quality cards).
Cartamundiavoid (self-serve) — self-serve platform is poker-size 56-card only; tarot only via bespoke B2B quote, consumer route MOQ 2,500. Proprietary TRUE LINEN B9 stock (custom playing cards, technical).
Expert Playing Card Coclosed — capable of tarot but "no longer taking new customers for Tarot or Oracle cards" as of Jan 1, 2021 (custom).
Legends Playing Card Copremium bulk — poker-focused, tarot size unconfirmed; MOQ 1,000, from $3.80/deck + ~$1 ship, ~6 wks, premium "Diamond Cut" edges (custom). Ask directly if tarot is available.
15 · Open Questions to Ask the Printer Directly
Exact tarot template file — request the actual PSD/PDF and confirm the precise full-bleed pixel canvas (897×1497 vs 900×1500 vs ~898×1488) and safe-margin px before final export.
Color space they actually want uploaded — RGB (Game Crafter) vs CMYK (DriveThruCards, offset). If CMYK, which ICC profile / max total ink (DriveThru = 240%)?
Rounded-corner radius — only Acelion publishes (R3.5–R4). Confirm for MPC, QPMN, Game Crafter, Shuffled Ink, Ivory.
Exact card stock gsm & core color — black-core vs blue-core for opacity; M-series gsm at MPC is unpublished.
Per-deck price at your real tiers — quote 1, 22 (Major Arcana test), 78, 100, 250, 500 decks. (MPC 100/500, all bulk tarot-specific tables, and TGC exact per-deck are unpublished.)
Turnaround in business days — production-only, separate from shipping (especially Shuffled Ink & Ivory, which don't publish it).
Tuck-box / rigid-box surcharge & template dimensions — is a box included or extra, and what are the exact external/spine dimensions for a 22- vs 78-card deck thickness?
Guidebook / booklet printing — size, page count, binding for the card-meanings booklet.
Formal AI-generated-art policy — only DriveThruCards publishes one (allowed but must tag; no AI text/art-packs). Confirm in writing for any commercial run.
Edge gilding & foil availability for tarot — confirmed at QPMN/QinPrinting/Acelion/WJPC; unverified at MPC/Shuffled Ink.
Hard proof before full run — cost and lead time for a single physical proof deck (DriveThru & Acelion require/offer this).
Commercial-license / safety compliance — if selling: CE/UKCA/GPSR (Ivory tests for this) and your own resolution of the dev-Flux non-commercial model license.
Methodology: five parallel research agents fanned out across web searches, fetched official printer spec/template/help pages and (for Shuffled Ink) measured the actual template PDF at 300 DPI. Pixel figures are taken verbatim where printers publish them, otherwise derived as inches × 300 and flagged. Items marked UNVERIFIED are not on the public spec pages and should be confirmed by direct quote (see §15). This report is for production planning; verify the final template with the chosen printer before committing a run.